H-Frame Double Crank Presses (Unitized Frame) from 80 to 800 Tons
STE series is Straight Side Unitized Frame Double Crank(H-frame 2-point), this press are for general purpose stamping. Suitable for punching, forming, blanking, bending, drawing, and trimming. This type is generally used for progressive tool, robotic system and in die transfer applications.
It's have the shorter lead time and economic advantage when the application fits, compareing with the tie rod construction presses design(STF series:Trisection-type).
STE series presses are produced by Qiaosen, which built to meet or exceed JIS Class 1 accuracy standards . Qiaosen adopt high strength steel frames and Quenching&Grinding Process for Slide-Guide,which can make the press machine have minimizing deflection and high accuracy and provide increased tool life.
Forged 42CrMo alloy material crankshaft ,precision-machined gears and other drive train components are designed for smooth power transmission, quiet operation and long life. STE series presses are wet clutch system,It has longer service life of the clutch system. Adopting "8-Points Slide Guiding" ,its makes the presses has the characteristics higher accuracy and stronger stability. The design of intermediate-gear increases the both spacing of 2sides main gears and the 2sides crankshafts, which can improve resistance to eccentric-load. Standard configuration "Re-Circulating Oil lubrication", which have better heat dissipation, faster speed, more energy efficient and more environmentally friendly.
Siemens main motor and siemens based control platform and user-friendly touch screen operation interface are standardized in all QIAOSEN's presses, it provides ease of operation and expandable capabilities. Easy to integration with other automation system. Other brands of control can be furnished upon request.
Name |
Unit |
STE-80 |
STE-110 |
STE-160 |
STE-200 |
STE-250 |
Mode |
|
S-type |
H-type |
S-type |
H-type |
S-type |
H-type |
S-type |
H-type |
S-type |
H-type |
Press capacity |
Ton |
80 |
110 |
160 |
200 |
250 |
Impact force location |
mm |
4 |
2 |
6 |
3 |
6 |
3 |
6 |
3 |
7 |
3 |
slide strokes per minute |
S.P.M |
45~90 |
80~120 |
40~70 |
60~90 |
30~55 |
40~85 |
20~50 |
35~70 |
20~40 |
30~60 |
slide stroke length |
mm |
150 |
100 |
180 |
120 |
180 |
130 |
250 |
150 |
280 |
180 |
Max mold height |
mm |
380 |
330 |
420 |
370 |
450 |
400 |
500 |
450 |
550 |
450 |
slide adjustment amount |
mm |
80 |
80 |
100 |
120 |
120 |
slide Area |
mm |
1200*520 |
1400*580 |
1600*650 |
1850*750 |
2100*900 |
Bolster Area |
mm |
1400*620 |
1600*700 |
1800*760 |
2200*940 |
2500*1000 |
Side opening |
mm |
500*380 |
600*420 |
700*450 |
700*600 |
700*600 |
Main motor power |
KW*P |
7.5*4 |
11*4 |
15*4 |
18.5*4 |
22*4 |
Air pressure |
kg*cm² |
6 |
6 |
6 |
6 |
6 |
Press accuracy grade |
Grade |
JIS 1 |
JIS 1 |
JIS 1 |
JIS 1 |
JIS 1 |
Name |
Unit |
STE-300 |
STE-400 |
STE-500 |
STE-600 |
STE-800 |
Mode |
|
S-type |
H-type |
S-type |
H-type |
S-type |
H-type |
S-type |
H-type |
S-type |
H-type |
Press capacity |
Ton |
300 |
400 |
500 |
600 |
800 |
Impact force location |
mm |
7 |
3 |
7 |
3 |
8 |
5 |
10 |
5 |
12 |
6 |
slide strokes per minute |
S.P.M |
20~40 |
30~60 |
20~40 |
30~60 |
20~40 |
25~50 |
20~30 |
25~45 |
15~30 |
25~35 |
slide stroke length |
mm |
300 |
180 |
300 |
180 |
300 |
180 |
300 |
180 |
300 |
180 |
Max mold height |
mm |
550 |
450 |
550 |
450 |
600 |
500 |
600 |
500 |
800 |
700 |
slide adjustment amount |
mm |
120 |
120 |
150 |
150 |
200 |
slide Area |
mm |
2100*900 |
2200*900 |
2500*1000 |
2800*1200 |
3400*1400 |
Bolster Area |
mm |
2500*1000 |
2500*1000 |
2800*1100 |
3000*1200 |
3600*1400 |
Side opening |
mm |
900*650 |
900*650 |
1000*700 |
1100*700 |
1200*700 |
Main motor power |
KW*P |
30*4 |
37*4 |
45*4 |
55*4 |
75*4 |
Air pressure |
kg*cm² |
6 |
6 |
6 |
6 |
6 |
Press accuracy grade |
Grade |
JIS 1 |
JIS 1 |
JIS 1 |
JIS 1 |
JIS 1 |
|
> |
Electric die height adjustment |
> |
Hydraulic base screw pile |
> |
Die height display accuracy 0.01 |
> |
Hydraulic mold lifter and mold arm |
> |
Inching function, single action function, linkage function |
> |
Lubricating cooling circulation machine |
> |
Linkage with 0 ° and 90 ° positioning-stop function |
> |
Independent electric control box |
> |
Slide pad |
> |
Host forward and reverse device |
> |
Emergency stop function |
> |
Separate brake clutch |
> |
Six groups of batch control |
> |
Spring type shockproof foot pads |
> |
Two sets of chute control |
> |
Maintenance Tools and Toolboxes |
> |
Oil pressure locking mold |
> |
LED die lighting |
> |
Gear feeder |
> |
Tonnage detector |
> |
NC servo feeder |
> |
Bottom dead center monitor |
> |
Material racker |
> |
Electric control box air conditioning |
> |
Leveling machine |
> |
Variable frequency permanent magnet motor |
High strength steel frames
with small deformation
Slide rail adopt high frequency quenching technology,
its hardness could reach HRC45 degree or more.
Advantage: perfect wear resistance
The gear shaft is made of high-strength alloy,
all tooth surfaces are treated with medium frequency
Advantage: small wear, high accuracy,long service life
Crankshaft
Alloy 42 CrMo Material
Advantage: 1.3 times Stronger than 45 steel
Ball Seat
Japanese grade TM-3 sintered copper alloy
Advantage: less failure rate with sawtooth ball
Features
- The press frame is made of international (GBT5612-2008) high-strength cast iron. After precise temperature control and tempering, the internal stress of the workpiece is naturally eliminated for a long time, so that the performance of the workpiece on the presses frame can reach the best state.
- The split H-frame structure prevents the opening of the press frame when loading, and realizes the processing of high-precision products.
- The crank shaft is forged with alloy steel and then processed by 4-axis Japanese machine. The reasonable processing and assembly process ensure that the machine tool has small deformation and stable structure during operation.
- The high-speed precision presses adopts a six cylinder guide structure to reasonably control the displacement and deformation between the workpieces. With the forced oil supply lubrication system, the fine and micro thermal deformation of the machine tool under long-term operation and eccentric load conditions can be minimized to ensure long-term high-precision product processing.
- The man-machine interface is controlled by microcomputer to realize the visual management of operation, and the product quantity and press status are clear at a glance (the central data processing system will be adopted, and a screen will know all the working conditions, quality, quantity and other data of the press).
> Training:
Qiaosen provide complete training for our aboard customers through Internet so that operators, supervisors and maintenance team could know well of operation and maintenance as well as simply trouble shootings.
> Maintenance:
Qiaosen in-house maintenance department are responsible for internet inspection and suggestion immediately. If the remote guidance couldn't solve the issue, we will arrange the professional engineers to the door for maintenance by paid service.
FAQ |
Q: |
Are you a factory or trading company? |
A: |
We are an integrated company of industry and trade. |
Q: |
What are your main products? |
A: |
We specialize in manufacturing power press machine, decoiler straightener and feeder, metal stamping die, transfer arms etc. (we could help customers contract to build the whole stamping line projects.) |
Q: |
What's the delivery time? |
A: |
The standard machine is 25 to 30 days after payment. If asked to supply whole production line by our customer, we will confirm the delivery time based on the specific project itself. |
Q: |
What's your payment term? |
A: |
we advise 30% T/T deposit, balance paid before shipment. |
Q: |
Do you receive OEM? |
A: |
Yes, we warmly welcome customers to do OEM in our factory. |