Precision Mechanical High-Speed Single Crank D-Frame Power Press Machine for Manufacturing Aluminum Tooling Metal Stamping

• Customization: Available
• After-sales Service: on Line Available
• Warranty: 1 Year
• Model NO.: STB D-Frame
• Type: General Punching Machine
• Punch Shape: Closed Punch
• Slider Movement: Single Action
• Slider Drive Mechanism: Crank Press
• Controlling Mode: Artificial
• Automatic Grade: Automatic
• Power Source: Mechanical Drive
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Colour: Customizable
• Test Report: Provided
• Punching Capacity: 80 Tons
• Usage: Pressing Metal Products
• Core Component: Crankshaft, Gearshaft, Motor, Sliderail
• Transport Package: Standard Export Package
• Specification: STB
• Trademark: Qiao Sen
• Origin: Jiangsu, China
• HS Code: 84629910
• Production Capacity: 200/Year

Product Description

Product Description

1. High strength frame structure, small deformation and high precision.
2. Use OMPI pneumatic dry clutch and brake.
3. The slider adopts two-corner six-sided guide path, and the slider guide adopts       "high-frequency hardening" and "rail grinding process": low wear, high precision, long precision retention time, and improved mold life.
4. The crankshaft is made of high-strength alloy material 42CrMo, which is 1.3 times stronger than 45 steel and has a longer service life.
5. The copper sleeve is made of tin-phosphorus bronze ZQSn10-1, whose strength is 1.5 times higher than that of ordinary BC6 brass.
6. The use of highly sensitive hydraulic overload protection device can effectively protect the service life of the punch and die.
7. Optional mold cushion (air cushion).

Standard Configuration

1	Hydraulic overload protection device	12	Two-degree fall protection device
2	Maintenance tools and tool box	13	Air blowing device
3	Electric slider adjusting device	14	Mechanical shockproof feet
4	Variable frequency variable speed motor (adjustable speed)	15	Reserved interface for wrong delivery detection device
5	Mechanical quakeproof foot	16	Maintenance tools and toolbox
6	Digital mold height indicator	17	Main motor reversing device
7	Slider and mold balance device	18	Photoelectric safety protection device
8	Rotating cam controller	19	Power outlet
9	Crankshaft angle indicator	20	Electric grease lubrication device
10	Electromagnetic counter	21	Touch screen (pre-break, pre-load)
11	Air source connector

Product Parameters

Mode	Press capacity	Impact force location	slide strokes per minute	Slide stroke length	Max mold height	slide adjustment amount
Unit	Ton	mm	S.P.M	mm	mm	mm
S	80	4	45~90	150	380	80
H		2	80~120	100	330
	Slide size	Bolster size	Slide opening	Main motor power	Air pressure	Press accuracy grade
	mm	mm	mm	KW*P	kg*cm²	Grade
S	1200*520	1400*620	500*380	7.5*4	6	JIS 1
H

  

Technical parameter
Name	Unit	STB-80		STB-110		STB-160		STB-200		STB-260		STB-315
Mode		V-type	H-type	V-type	H-type	V-type	H-type	V-type	H-type	V-type	H-type	V-type	H-type
Press capacity	Ton	80		110		160		200		260		315
Impact force location	mm	4	2	6	3	6	3	6	3	7	3.5	7	3.5
Slider strokes per minute	S.P.M	35~80	80~120	30~60	60~90	20~50	40~70	20~50	50~70	20~40	40~50	20~40	40~50
Slider stroke length	mm	150	70	180	80	200	90	200	100	250	150	280	170
Max mold height	mm	340	380	360	410	460	510	460	510	500	550	520	600
Slider adjustment amount	mm	80		80		100		110		120		120
Up platform size	mm	560*420*70		650*470*80		700*550*90		850*630*90		950*700*100		1000*750*100
Down platform size	mm	760*550*90		900*600*110		980*880*140		1140*820*160		1500*840*180		1600*840*180
Slider center to machine distance	mm	280		305		405		415		430		430
Platform to floor distance	mm	830		830		900		995		1030		1030
Shank hole	mm	Φ50		Φ50		Φ65		Φ65		Φ65		Φ65
Main motor power	KW*P	7.5*4		11*4		15*4		18.5*4		22*4		30*4
Slider adjust device	/	Electric
Air pressure	kg*cm²	6		6		6		6		6		6
Press accuracy grade	Grade	JIS 1		JIS 1		JIS 1		JIS 1		JIS 1		JIS 1
Press dimension(L*W*H)	mm	1300*1890*3000		1420*1985*3200		1600*2200*3500		1750*2500*3900		2080*2895*4470		2100*2925*4550
Press weight	Tons	7.8		10.5		17.8		25.3		37		42
Die cushion capacity	Ton	3.6		6.3		10		14		14		14
Die cushion Stroke	mm	70		80		80		100		100		100
Die cushion active area	mm²	450*310		500*350		650*420		710*480		810*480		810*480
NOTE:Our company is ready to carry out research and improvement work at any time. Therefore, the size design characteristics specified in this catalogue can be changed without further notice.

Optional Configuration

 

1	Pneumatic mold pad device	7	Leveling machine
2	Dry clutch	8	Manipulator
3	Quick die change device (Die lifter, die clamper or die mover)	9	Rack
4	Mobile two handed console	10	Thin oil lubrication device
5	Upper part hit material device of slider	11	Foot switch
6	Feeder (air, mechanical and NC)

Our Advantages

High strength steel frames
with small deformation

Slide rail adopt high frequency quenching technology,
its hardness could reach  HRC45 degree or more.
Advantage: perfect wear resistance

The gear shaft is made of high-strength alloy,
all tooth surfaces are treated with medium frequency
Advantage: small wear, high accuracy,long service life

Crankshaft
Alloy 42 CrMo Material
Advantage:  1.3 times Stronger than 45 steel

Ball Seat
Japanese grade TM-3 sintered copper alloy
Advantage: less failure rate with sawtooth ball

Features:
1. Heavy one-piece steel frame,minimizing deflection,high accuracy.
2. Pneumatic wet clutch brake,longer service life.
3. 8-points slide guiding, stronger stability and resistance to eccentric-load. Adopting Quenching&Grinding Process for Slide-Guide,which can make the press 4. machine higher accuracy & low wear and provide increased tool life.
4. Forged 42CrMo alloy meaterial crankshaft, its strength is 1.3 times higher than that of #45 steel, and service life is longer.
5. Copper sleeve is made of tin phosphorus bronze ZQSn10-1, which has a strength 1.5 times higher than that of ordinary BC6 brass.
6. Highly sensitive hydraulic overload protection device,effectively protect the service life of the presses and tools.
7. Forced thin re-circulating oil lubrication device, energy-saving, environmentally friendly, equipped with automatic alarm function, with better smoothness and heat dissipation, and better lubrication effect.
8. Built to JIS Class I accuracy standard.
9. Optional Die Cushion.


 

Overseas Customer

 

Packaging & Shipping

 

After Sales Service

> Training:
Qiaosen provide complete training for our aboard customers through Internet so that operators, supervisors and maintenance team could know well of operation and maintenance as well as simply trouble shootings.

> Maintenance:
Qiaosen in-house maintenance department are responsible for internet inspection and suggestion immediately.  If the remote guidance couldn't solve the issue, we will arrange the professional engineers to the door for maintenance by paid service.