Qiaosen Heavy-Duty Single Crank H-Frame Press Machine for Precision Metal Forming Stamping Working

• Customization: Available
• After-sales Service: on Line Available
• Warranty: 1 Year
• Model NO.: STD
• Type: General Punching Machine
• Punch Shape: Closed Punch
• Slider Movement: Single Action
• Slider Drive Mechanism: Crank Press
• Controlling Mode: Artificial
• Automatic Grade: Automatic
• Power Source: Mechanical Drive
• Precision: High Precision
• Certification: CE, ISO 9001
• Condition: New
• Usage: Pressing Metal Products
• Core Components: Bearing, Pump, Gear, Motor, Gearbox, PLC, Pressure
• Machinery Test Report: Provided
• Colour: Customizable
• Punching Capacity: 1200 Tons
• Transport Package: Standard Export Package
• Specification: STD
• Trademark: Qiao Sen
• Origin: Jiangsu, China
• HS Code: 84629910
• Production Capacity: 200/Year

Product Description

 

Product Description

STD series is Straight Side Unitized Frame Single Crank(H-frame single point), this press are for general purpose stamping. Suitable for punching, forming, blanking, bending, drawing, and trimming. It is used for auto single stroke, hand in die operation, in die transfer, and robotic system applications.

STD series presses are produced by Qiaosen machinery, which built to meet or exceed JIS Class 1 accuracy standards . Qiaosen adopt high strength steel frames and Quenching&Grinding Process for Slide-Guide,which can make the press machine have minimizing deflection and high accuracy and provide increased tool life.

Forged 42CrMo alloy material crankshaft ,precision-machined gears and other drive train components are designed for smooth power transmission, quiet operation and long life. STD series presses are wet clutch system,It has longer service life of the clutch system. Adopting "8-Points Slide Guiding" ,its makes the presses has the characteristics higher accuracy and stronger stability and resistance to eccentric-load. Standard configuration "Re-Circulating Oil lubrication", which have better heat dissipation,  faster speed, more energy efficient and more environmentally friendly.

Siemens main motor and siemens based control platform and user-friendly touch screen operation interface are standardized in all QIAOSEN's presses, it provides ease of operation and expandable capabilities. Easy to integration with other automation system. Other brands of control can be furnished upon request.

Product Parameters

  

Name	Unit	STD-110		STD-160		STD-200		STD-250		STD-300		STD-400		STD-500		STD-630
Mode		S-type	H-type	S-type	H-type	S-type	H-type	S-type	H-type	S-type	H-type	S-type	H-type	S-type	H-type	S-type	H-type
Press capacity	Ton	110		160		200		250		300		400		500		630
Impact force location	mm	6	3	6	3	6	3	7	3.5	7	3.5	8	4	10	5	10	5
slide strokes per minute	S.P.M	30~60	60~90	20~50	40~70	25~50	40~80	20~45	30~60	20~40	30~60	20~40	30~60	20~40	30~60	20~40	30~60
slide stroke length	mm	180	80	200	90	200	100	250	150	300	150	300	150	300	150	300	150
Max mold height	mm	350	300	450	400	450	400	450	400	550	450	550	450	600	650	650	550
slide adjustment amount	mm	80		100		120		120		150		150		150		150
slide Area	mm	650*500		750*700		800*800		1000*900		1100*1000		1200*1000		1300*1200		1400*1200
Bolster Area	mm	850*600		950*800		1000*900		1200*1000		1300*1100		1400*1100		1500*1300		1600*1300
Side opening	mm	500*400		700*500		700*500		700*600		700*600		900*650		900*700		900*700
Main motor power	KW*P	11*4		15*4		18.5*4		22*4		30*4		37*4		45*4		55*4
Air pressure	kg*cm²	6		6		6		6		6		6		6		6
Press accuracy grade	Grade	JIS 1		JIS 1		JIS 1		JIS 1		JIS 1		JIS 1		JIS 1		JIS 1
Our company is ready to carry out research and improvement work at any time. Therefore, the size design characteristics specified in this catalogue can be changed without further notice.

Standard Confirguration

>	Hydraulic overload protection device	>	Air blowing device
>	Electric slider adjusting device	>	Mechanical shockproof feet
>	Variable frequency variable speed motor (adjustable speed)	>	Mis-feeding detection device reserved interface
>	Electronic cam device	>	Maintenance tools and toolbox
>	Digital die height indicator	>	Main motor reversing device
>	Slider and stamping tools balance device	>	Light Curtain (Safety Guarding)
>	Rotating cam controller	>	Wet Clutch
>	Crankshaft angle indicator	>	Electric grease lubrication device
>	Electromagnetic counter	>	Touch screen (pre-break, pre-load)
>	Air source connector	>	Mobile electric control cabinet and console
>	Second degree falling protecting device	>	LED die lighting
>	Forced Thin Re-Circulating Oil Lubrication System Device	>	8-Points Slide Guiding

 

Optional Configuration

>	Customization Per Customer Requirement	>	Tonnage Monitor
>	Die Cushion	>	Die Doors
>	Quick Die Change System	>	Moving bolster
>	Turnkey System with Coil Feedline and Automation System	>	Anti-Vibration Isolator

  

Our Advantages

High strength steel frames
with small deformation

Slide rail adopt high frequency quenching technology,
its hardness could reach  HRC45 degree or more.
Advantage: perfect wear resistance

The gear shaft is made of high-strength alloy,
all tooth surfaces are treated with medium frequency
Advantage: small wear, high accuracy,long service life

Crankshaft
Alloy 42 CrMo Material
Advantage:  1.3 times Stronger than 45 steel

Ball Seat
Japanese grade TM-3 sintered copper alloy
Advantage: less failure rate with sawtooth ball

Features

1. The press frame is composed of three parts (cover, middle platform body, and base), and finally connected with a reinforcing rod to form a solid lock.
2. The frame and slider have high rigidity (deformation) of 1/9000: small deformation and long accuracy retention time.
3. Presses below 600 tons use pneumatic wet clutch brakes (unibody), while presses above 800 tons use dry clutch brakes (split-type).
4. The slider adopts 8-points slide guiding, which can bear large eccentric loads, ensuring long-term and stable maintenance of stamping accuracy.
5. The slide rail adopts the "high-frequency quenching" and "rail grinding process": low wear, high precision, long accuracy retention time, and improved mold service life.
6. Adopting a forced thin oil circulation lubrication device: energy-saving, environmentally friendly, equipped with automatic alarm function, which can increase the stamping frequency by adjusting the oil volume.
7. The crankshaft is made of high-strength alloy material 42CrMo, which is 1.3 times stronger than 45 steel and has a longer service life.
8. The copper sleeve adopts tin phosphorus bronze ZQSn10-1, which has a strength 1.5 times higher than ordinary BC6 brass. It adopts a highly sensitive hydraulic overload protection device, which can effectively protect the service life of the punching machine and mold.
9. Standard Japanese SMC pressure regulating valve, oil mist filter, and air filter.
10. Standard configuration: German Siemens touch screen and Siemens motor.
11. Optional die cushion.
12. Optional Moving bolster

 

Exhibition

Packaging & Shipping

 

After Sales Service

> Training:
Qiaosen provide complete training for our aboard customers through Internet so that operators, supervisors and maintenance team could know well of operation and maintenance as well as simply trouble shootings.

> Maintenance:
Qiaosen in-house maintenance department are responsible for internet inspection and suggestion immediately.  If the remote guidance couldn't solve the issue, we will arrange the professional engineers to the door for maintenance by paid service.